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High-Value Mineral Morphology

SPECIALISED
IRON OXIDES & MIO.

Engineered mineral fractions where physical crystal structure, specular lamellarity, and narrow particle distributions dictate performance across industrial coatings, foundry additives, and friction formulations.

Lamellar Aspect Ratio ≥ 3:1
Controlled Specific Gravity: 4.70 – 5.10
ISO 10601 / ASTM D5532 Compliant Range
Barrier Integrity IndexCOATINGS BENCHMARK
Conventional Spherical PigmentLinear Moisture Path
Prateek Lamellar Specular MIOTortuous Diffusion Barrier (+350%)
Overlapping iron oxide platelets interlock within the binder matrix, drastically extending moisture and ionic chloride diffusion pathways to prevent corrosion creep.
LAMELLAR BARRIER PROTECTION

MICACEOUS IRON OXIDE (MIO):
THE VALUE IS IN THE STRUCTURE.

The protective performance of Micaceous Iron Oxide (MIO) is fundamentally determined by its high-aspect specular lamellarity. When formulated into protective primers, epoxy intermediates, and structural bridge coatings, the overlapping platelets orient parallel to the substrate surface, forming an impenetrable barrier against moisture permeation, ultraviolet degradation, and atmospheric corrosive ions.

Candidate Particle Envelopes (PSD)
50–150 Mesh60–150 Mesh150 Mesh200 Mesh325 Mesh

*Custom grading envelopes prepared against specific formulator rheology and dry film thickness (DFT) targets.

MIO "Shingle" Barrier Mechanism
MOISTURE & UVTORTUOUS DIFFUSION PATHPROTECTED STEEL SUBSTRATE
Interlocking mica-like crystalline platelets force water, salts, and oxygen along an extended lateral pathway, preventing direct contact with the underlying metal.
ENGINEERED MINERAL RANGE

Processed & Value-Added Iron Oxides

Beyond standard commodity lumps, our mechanical milling circuits produce engineered grades for specialized industrial chemistries.

Processed Magnetite Powder

Fine processed magnetic iron oxide milled for technically qualified dense media separation (DMS), high-susceptibility composites, and radiation attenuation matrices.

Fe₃O₄ Base • Controlled Magnetic Susceptibility

Black Iron Oxide / Foundry Grade

Processed natural magnetite formulated as an anti-veining sand additive for core making in metal foundries, suppressing thermal expansion defects and lustrous carbon defects.

Thermal Sand Stabilizer • Defect Suppression

Natural Red Iron Oxide

Natural uncalcined red ferric oxide grades providing tinting strength, thermal stability, and lightfastness for construction blocks, architectural tiles, primers, and polymers.

High Tinting Power • Natural Fe₂O₃ Pigment

High-Density Hematite Powder

Fine-ground hematite flour designed for high-density drilling fluids, oil-well completion muds, polymer ballast compounding, and brake friction linings.

SG 4.80+ • Heavyweight Micronised Flour

Custom Mineral Grades

Bespoke particle-size envelopes, tailored surface treatments, controlled oil absorption, and customized chemistry verified through preliminary pilot trial lots.

Tailored Mesh Cuts • Pilot Feasibility

Coating-Grade Specification

Tested against international standards for water-soluble salt limits, low electrical conductivity, pH neutrality, and maximum 63μm sieve residue.

Low Soluble Salts • ASTM/ISO Ready

Looking for Formulation-Specific MIO or Iron Oxide?

Share your required mesh grade, resin compatibility requirements, and target dry film thickness (DFT) for immediate technical review.

High-Value Mineral Morphology

SPECIALISED
IRON OXIDES & MIO.

Engineered mineral fractions where physical crystal structure, specular lamellarity, and narrow particle distributions dictate performance across industrial coatings, foundry additives, and friction formulations.

Lamellar Aspect Ratio ≥ 3:1
Controlled Specific Gravity: 4.70 – 5.10
ISO 10601 / ASTM D5532 Compliant Range
Barrier Integrity IndexCOATINGS BENCHMARK
Conventional Spherical PigmentLinear Moisture Path
Prateek Lamellar Specular MIOTortuous Diffusion Barrier (+350%)
Overlapping iron oxide platelets interlock within the binder matrix, drastically extending moisture and ionic chloride diffusion pathways to prevent corrosion creep.
LAMELLAR BARRIER PROTECTION

MICACEOUS IRON OXIDE (MIO):
THE VALUE IS IN THE STRUCTURE.

The protective performance of Micaceous Iron Oxide (MIO) is fundamentally determined by its high-aspect specular lamellarity. When formulated into protective primers, epoxy intermediates, and structural bridge coatings, the overlapping platelets orient parallel to the substrate surface, forming an impenetrable barrier against moisture permeation, ultraviolet degradation, and atmospheric corrosive ions.

Candidate Particle Envelopes (PSD)
50–150 Mesh60–150 Mesh150 Mesh200 Mesh325 Mesh

*Custom grading envelopes prepared against specific formulator rheology and dry film thickness (DFT) targets.

MIO "Shingle" Barrier Mechanism
MOISTURE & UVTORTUOUS DIFFUSION PATHPROTECTED STEEL SUBSTRATE
Interlocking mica-like crystalline platelets force water, salts, and oxygen along an extended lateral pathway, preventing direct contact with the underlying metal.
ENGINEERED MINERAL RANGE

Processed & Value-Added Iron Oxides

Beyond standard commodity lumps, our mechanical milling circuits produce engineered grades for specialized industrial chemistries.

Processed Magnetite Powder

Fine processed magnetic iron oxide milled for technically qualified dense media separation (DMS), high-susceptibility composites, and radiation attenuation matrices.

Fe₃O₄ Base • Controlled Magnetic Susceptibility

Black Iron Oxide / Foundry Grade

Processed natural magnetite formulated as an anti-veining sand additive for core making in metal foundries, suppressing thermal expansion defects and lustrous carbon defects.

Thermal Sand Stabilizer • Defect Suppression

Natural Red Iron Oxide

Natural uncalcined red ferric oxide grades providing tinting strength, thermal stability, and lightfastness for construction blocks, architectural tiles, primers, and polymers.

High Tinting Power • Natural Fe₂O₃ Pigment

High-Density Hematite Powder

Fine-ground hematite flour designed for high-density drilling fluids, oil-well completion muds, polymer ballast compounding, and brake friction linings.

SG 4.80+ • Heavyweight Micronised Flour

Custom Mineral Grades

Bespoke particle-size envelopes, tailored surface treatments, controlled oil absorption, and customized chemistry verified through preliminary pilot trial lots.

Tailored Mesh Cuts • Pilot Feasibility

Coating-Grade Specification

Tested against international standards for water-soluble salt limits, low electrical conductivity, pH neutrality, and maximum 63μm sieve residue.

Low Soluble Salts • ASTM/ISO Ready

Looking for Formulation-Specific MIO or Iron Oxide?

Share your required mesh grade, resin compatibility requirements, and target dry film thickness (DFT) for immediate technical review.

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