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Rajasthan Processing Hub

FROM NATURAL ORE TO
APPLICATION-READY MINERALS.

Source extraction is strengthened by mechanical reduction circuits, closed-loop air classification, and tight particle-size distribution (PSD) control engineered for strict international industrial tolerances.

0–5mm Sand to 325 Mesh Powders
Dry & Wet Washing Circuits
Automated 1.0–1.25 MT FIBC Packaging
Calibrated Fraction EnvelopesCIRCUIT SPECS
Coarse Aggregate Sizing10–25mm / 20–40mm
Multi-deck dry screening with dust scrubber pass for heavyweight concrete & nuclear shielding.
Fine Sand Fraction0–5mm (Minus 4 Mesh)
Washed fine-grain aggregates for dense ballast grouting and matrix void elimination.
Micronised Industrial Powders200 / 325 Mesh (D50 ~45μm)
Air cyclonic classification for lamellar MIO, foundry cores, and drilling fluid weighting.
Moisture Guarantee:< 1.0% Dried / Enclosed
PRODUCTION WORKFLOW

Five-Stage Processing Architecture

Every tonne of extracted mineral passes through a disciplined sequence of mechanical refinement and verification.

01

Source Selection

Pit-level geological classification segregating run-of-mine ore by ferric content, hardness, and crystalline density.

02

Primary Crushing

Multi-stage jaw and cone reduction reducing boulders into calibrated feedstock while preserving mineral grain integrity.

03

Milling & Grinding

Controlled dry and wet milling circuits generating coarse aggregates down to ultra-fine micronised powders.

04

Air Classification

Screen decks and air cyclonic classifiers delivering narrow particle size distributions (PSD) without excessive fines.

05

Quality Verification

Batch-specific sieve testing, pycnometer density checks, and XRF analysis prior to sealed automated bagging.

TECHNICAL PROFICIENCY

Custom Industrial Preparation

Our Rajasthan facilities process both Hematite and Magnetite into application-specific aggregate profiles and micro-milled powders.

Particle-Size (PSD) Control

Precision screen classification delivering narrow particle envelopes: 20–40mm, 10–25mm, 0–5mm sands, as well as 200–325 mesh technical flours.

Controlled Sizing & Washing

Washed and scrubbed mineral aggregates with minimum surface clay/dust and ultra-low moisture limits for heavyweight concrete and pump placement.

Density & Assay Blending

Deposit-level blending circuits engineered to hit contracted specific gravities (SG 4.60 – 5.10) for counterweight, ballast, and radiation tenders.

Export-Grade Packaging

Packaging in 1.0 MT – 1.25 MT heavy-duty jumbo bags (FIBC) with UV-stabilised fabric, moisture liners, shrink-wrapped 25 kg bags, or bulk container liners.

Tailored Customer Cuts

Custom screen swaps and selective batch ball milling available for industrial formulators with bespoke viscosity, rheology, or void-ratio requirements.

Batch Lot Traceability

Every dispatched big bag or bulk consignment is tracked with lot barcodes connecting directly back to deposit origin benches and pre-dispatch assay sheets.

Share Your Processing & PSD Target

Provide your target sieve envelope, bulk density parameters, and intended industrial application for technical feasibility review.

Rajasthan Processing Hub

FROM NATURAL ORE TO
APPLICATION-READY MINERALS.

Source extraction is strengthened by mechanical reduction circuits, closed-loop air classification, and tight particle-size distribution (PSD) control engineered for strict international industrial tolerances.

0–5mm Sand to 325 Mesh Powders
Dry & Wet Washing Circuits
Automated 1.0–1.25 MT FIBC Packaging
Calibrated Fraction EnvelopesCIRCUIT SPECS
Coarse Aggregate Sizing10–25mm / 20–40mm
Multi-deck dry screening with dust scrubber pass for heavyweight concrete & nuclear shielding.
Fine Sand Fraction0–5mm (Minus 4 Mesh)
Washed fine-grain aggregates for dense ballast grouting and matrix void elimination.
Micronised Industrial Powders200 / 325 Mesh (D50 ~45μm)
Air cyclonic classification for lamellar MIO, foundry cores, and drilling fluid weighting.
Moisture Guarantee:< 1.0% Dried / Enclosed
PRODUCTION WORKFLOW

Five-Stage Processing Architecture

Every tonne of extracted mineral passes through a disciplined sequence of mechanical refinement and verification.

01

Source Selection

Pit-level geological classification segregating run-of-mine ore by ferric content, hardness, and crystalline density.

02

Primary Crushing

Multi-stage jaw and cone reduction reducing boulders into calibrated feedstock while preserving mineral grain integrity.

03

Milling & Grinding

Controlled dry and wet milling circuits generating coarse aggregates down to ultra-fine micronised powders.

04

Air Classification

Screen decks and air cyclonic classifiers delivering narrow particle size distributions (PSD) without excessive fines.

05

Quality Verification

Batch-specific sieve testing, pycnometer density checks, and XRF analysis prior to sealed automated bagging.

TECHNICAL PROFICIENCY

Custom Industrial Preparation

Our Rajasthan facilities process both Hematite and Magnetite into application-specific aggregate profiles and micro-milled powders.

Particle-Size (PSD) Control

Precision screen classification delivering narrow particle envelopes: 20–40mm, 10–25mm, 0–5mm sands, as well as 200–325 mesh technical flours.

Controlled Sizing & Washing

Washed and scrubbed mineral aggregates with minimum surface clay/dust and ultra-low moisture limits for heavyweight concrete and pump placement.

Density & Assay Blending

Deposit-level blending circuits engineered to hit contracted specific gravities (SG 4.60 – 5.10) for counterweight, ballast, and radiation tenders.

Export-Grade Packaging

Packaging in 1.0 MT – 1.25 MT heavy-duty jumbo bags (FIBC) with UV-stabilised fabric, moisture liners, shrink-wrapped 25 kg bags, or bulk container liners.

Tailored Customer Cuts

Custom screen swaps and selective batch ball milling available for industrial formulators with bespoke viscosity, rheology, or void-ratio requirements.

Batch Lot Traceability

Every dispatched big bag or bulk consignment is tracked with lot barcodes connecting directly back to deposit origin benches and pre-dispatch assay sheets.

Share Your Processing & PSD Target

Provide your target sieve envelope, bulk density parameters, and intended industrial application for technical feasibility review.

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