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Heavyweight Aggregate Engineering

DENSITY WHERE CONVENTIONAL
AGGREGATES AREN'T ENOUGH.

Hematite and Magnetite mineral aggregates engineered for civil and defense applications requiring elevated bulk density, volumetric mass efficiency, and high-energy gamma attenuation.

SG 4.60 – 5.15
Bulk Density up to 3.1 MT/m³
Concrete Densities 3,600 – 4,000+ kg/m³
Shielding Volumetric EfficiencyBENCHMARK
Standard Civil Concrete (2,300 kg/m³)100 cm Wall
Prateek High-Density Mix (3,900 kg/m³)58 cm Wall (-42%)
Increasing aggregate specific gravity from 2.6 to 4.9 enables a 40%+ reduction in radiation bunker wall thickness while preserving identical photon capture.
HEAVYWEIGHT CONCRETE & SHIELDING

MAXIMIZING MASS WITHIN CONSTRAINED VOLUMES.

Standard civil concrete utilizes siliceous or calcareous aggregates achieving typical cured bulk densities between 2,200 and 2,400 kg/m³. By replacing conventional gravel with calibrated crystalline Hematite and Magnetite fractions, concrete density can be elevated up to 3,600 to 4,000+ kg/m³.

Prateek Minerals grades, washes, and custom-sizes high-specific-gravity aggregates for nuclear reactor dry shielding walls, medical radiotherapy linear accelerator (LINAC) vaults, elevator balancing assemblies, and offshore pipeline ballast coatings.

SG 4.6 – 5.1
Specific Gravity Range
3,800+ kg/m³
Target Heavy Concrete
Heavy Mineral Matrix AttenuationX-RAY / GAMMA
GAMMA (γ) / NEUTRONSATTENUATED< 0.1% LEAKAGE
Radiation Attenuation Index
Dense iron crystalline matrix absorbs high-energy photons through pair production and Compton scattering, minimizing vault wall thickness.
ENGINEERED MINERAL FRACTIONS

Product Specifications & Sizing Matrix

Product GradeMineral BaseTarget Sizing (PSD)Specific GravityPrimary Application
Hematite Coarse AggregateHematite (Fe₂O₃)10mm – 25mm / 20mm – 40mm4.70 – 5.05Heavy concrete, shielding vaults, marine ballast
Hematite Fine AggregateHematite (Fe₂O₃)0mm – 5mm (Heavy Sand)4.60 – 4.90Matrix void filling, radiation plaster, mortar
Magnetite Heavy AggregateMagnetite (Fe₃O₄)5mm – 20mm / Custom Cuts4.85 – 5.15Nuclear reactor shielding, dense counterweights
High-Density Hematite PowderMicro-Milled Fe₂O₃200 Mesh / 325 Mesh / D50 ~45μm4.80+Drilling mud weighting, friction linings, ballast polymers
APPLICATION CRITICALITY

WHERE BULK DENSITY DRIVES INTEGRITY

Engineered mineral fractions meeting strict specific gravity bounds across demanding engineering sectors.

Nuclear Power Infrastructure

Calibrated capture efficiency for gamma rays. Supplied for project requirements associated with nuclear facilities including Rawatbhata, Narora, Kakrapar, and Kalpakkam.

Healthcare Radiotherapy Bunkers

Enables thinner structural concrete walls without sacrificing radiation containment in cancer hospital LINAC and cobalt radiotherapy facilities.

Heavy Equipment Counterweights

Provides maximum concentrated mass in compact volumes for mobile cranes, hydraulic excavators, agricultural tractor ballasts, and elevator assemblies.

Offshore & Marine Ballast

Subsea pipeline negative buoyancy aggregate coating and marine vessel stability ballasts with low moisture porosity and chemical resistance.

Specialised Industrial Grouting

Heavy-density grouting matrices and foundation beds engineered for high-vibration power turbines, forge presses, and industrial stamping machines.

Custom Density Fractionation

Client-specific particle size distributions (PSD) tailored to maximize aggregate interlocking, increase bulk density, and eliminate internal void pockets.

Have a Target Density or Mix Design?

Share your required specific gravity, target PSD sieve bounds, and destination.

Submit Mix Specification
Heavyweight Aggregate Engineering

DENSITY WHERE CONVENTIONAL
AGGREGATES AREN'T ENOUGH.

Hematite and Magnetite mineral aggregates engineered for civil and defense applications requiring elevated bulk density, volumetric mass efficiency, and high-energy gamma attenuation.

SG 4.60 – 5.15
Bulk Density up to 3.1 MT/m³
Concrete Densities 3,600 – 4,000+ kg/m³
Shielding Volumetric EfficiencyBENCHMARK
Standard Civil Concrete (2,300 kg/m³)100 cm Wall
Prateek High-Density Mix (3,900 kg/m³)58 cm Wall (-42%)
Increasing aggregate specific gravity from 2.6 to 4.9 enables a 40%+ reduction in radiation bunker wall thickness while preserving identical photon capture.
HEAVYWEIGHT CONCRETE & SHIELDING

MAXIMIZING MASS WITHIN CONSTRAINED VOLUMES.

Standard civil concrete utilizes siliceous or calcareous aggregates achieving typical cured bulk densities between 2,200 and 2,400 kg/m³. By replacing conventional gravel with calibrated crystalline Hematite and Magnetite fractions, concrete density can be elevated up to 3,600 to 4,000+ kg/m³.

Prateek Minerals grades, washes, and custom-sizes high-specific-gravity aggregates for nuclear reactor dry shielding walls, medical radiotherapy linear accelerator (LINAC) vaults, elevator balancing assemblies, and offshore pipeline ballast coatings.

SG 4.6 – 5.1
Specific Gravity Range
3,800+ kg/m³
Target Heavy Concrete
Heavy Mineral Matrix AttenuationX-RAY / GAMMA
GAMMA (γ) / NEUTRONSATTENUATED< 0.1% LEAKAGE
Radiation Attenuation Index
Dense iron crystalline matrix absorbs high-energy photons through pair production and Compton scattering, minimizing vault wall thickness.
ENGINEERED MINERAL FRACTIONS

Product Specifications & Sizing Matrix

Product GradeMineral BaseTarget Sizing (PSD)Specific GravityPrimary Application
Hematite Coarse AggregateHematite (Fe₂O₃)10mm – 25mm / 20mm – 40mm4.70 – 5.05Heavy concrete, shielding vaults, marine ballast
Hematite Fine AggregateHematite (Fe₂O₃)0mm – 5mm (Heavy Sand)4.60 – 4.90Matrix void filling, radiation plaster, mortar
Magnetite Heavy AggregateMagnetite (Fe₃O₄)5mm – 20mm / Custom Cuts4.85 – 5.15Nuclear reactor shielding, dense counterweights
High-Density Hematite PowderMicro-Milled Fe₂O₃200 Mesh / 325 Mesh / D50 ~45μm4.80+Drilling mud weighting, friction linings, ballast polymers
APPLICATION CRITICALITY

WHERE BULK DENSITY DRIVES INTEGRITY

Engineered mineral fractions meeting strict specific gravity bounds across demanding engineering sectors.

Nuclear Power Infrastructure

Calibrated capture efficiency for gamma rays. Supplied for project requirements associated with nuclear facilities including Rawatbhata, Narora, Kakrapar, and Kalpakkam.

Healthcare Radiotherapy Bunkers

Enables thinner structural concrete walls without sacrificing radiation containment in cancer hospital LINAC and cobalt radiotherapy facilities.

Heavy Equipment Counterweights

Provides maximum concentrated mass in compact volumes for mobile cranes, hydraulic excavators, agricultural tractor ballasts, and elevator assemblies.

Offshore & Marine Ballast

Subsea pipeline negative buoyancy aggregate coating and marine vessel stability ballasts with low moisture porosity and chemical resistance.

Specialised Industrial Grouting

Heavy-density grouting matrices and foundation beds engineered for high-vibration power turbines, forge presses, and industrial stamping machines.

Custom Density Fractionation

Client-specific particle size distributions (PSD) tailored to maximize aggregate interlocking, increase bulk density, and eliminate internal void pockets.

Have a Target Density or Mix Design?

Share your required specific gravity, target PSD sieve bounds, and destination.

Submit Mix Specification
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